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ASME B16.5 Flanges - Dimensions, Bolt Torque & Manufacturing Standard (Class 150 - 2500)

Manufacturer & Supplier of ANSI/ASME B16.5 Pipe Flanges in Stainless and Alloy Steel.

Difference Between ANSI and ASME Flanges

This is one of the most common questions in the piping industry.

The Short Answer: Technically and physically, there is no difference. An “ANSI flange” and an “ASME flange” refer to the same component.

The Detailed Explanation: The distinction is purely historical.

  • “ANSI Flange”: This is an older, obsolete term. Before 1996, the standard was accredited by ANSI (American National Standards Institute) and often referred to as ANSI B16.5.

  • “ASME Flange”: This is the correct, modern term. Since 1996, the standard has been published and maintained solely by ASME (American Society of Mechanical Engineers) as ASME B16.5.

Professional Advice: When writing purchase orders or engineering specifications today, always use the designation ASME B16.5 to ensure clarity and adherence to current standards.

What is ASME B16.5 Flange?

ASME B16.5 is the authoritative industrial standard for Pipe Flanges and Flanged Fittings. It covers nominal pipe sizes from NPS 1/2 through NPS 24 and pressure ratings from Class 150 to Class 2500. The standard specifies detailed requirements for dimensions, pressure-temperature ratings, materials, tolerances, marking, and testing, ensuring the interchangeability and sealing integrity of piping, valves, and fittings.

ASME Flanges

ASME B16.5 Flange Dimensions (Class 150 to 2500)

Note: All dimensions below are in Inches, per the ASME B16.5 standard specifications.

The ASME B16.5 standard categorizes flanges into seven pressure classes. As the Class number increases, the flange becomes thicker, heavier, and more robust to withstand higher pressures.

  • Class 150: Standard low-pressure applications.

  • Class 300 & 400: Medium pressure applications.

  • Class 600 & 900: High pressure, often used in oil & gas pipelines.

  • Class 1500 & 2500: Extreme pressure applications.

*”Data is for reference only. Always consult the specific project engineering requirements.”

Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/23.500.442.3840.500.62
3/43.880.502.7540.500.62
14.250.563.1240.500.62
1-1/44.620.623.5040.500.62
1-1/25.000.693.8840.500.62
26.000.754.7540.620.75
2-1/27.000.885.5040.620.75
37.500.946.0040.620.75
3-1/28.500.947.0080.620.75
49.000.947.5080.620.75
510.000.948.5080.750.88
611.001.009.5080.750.88
813.501.1211.7580.750.88
1016.001.1914.25120.881.00
1219.001.2517.00120.881.00
1421.001.3818.75121.001.12
1623.501.4421.25161.001.12
1825.001.5622.75161.121.25
2027.501.6925.00201.121.25
2432.001.8829.50201.251.38
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/23.750.562.6240.500.62
3/44.620.623.2540.620.75
14.880.693.5040.620.75
1-1/45.250.753.8840.620.75
1-1/26.120.814.5040.750.88
26.500.885.0080.620.75
2-1/27.501.005.8880.750.88
38.251.126.6280.750.88
3-1/29.001.197.2580.750.88
410.001.257.8880.750.88
511.001.389.2580.750.88
612.501.4410.62120.750.88
815.001.6213.00120.881.00
1017.501.8815.25161.001.12
1220.502.0017.75161.121.25
1423.002.1220.25201.121.25
1625.502.2522.50201.251.38
1828.002.3824.75241.251.38
2030.502.5027.00241.251.38
2436.002.7532.00241.501.62
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/23.750.562.6240.500.62
3/44.620.623.2540.620.75
14.880.693.5040.620.75
1-1/45.250.813.8840.620.75
1-1/26.120.884.5040.750.88
26.501.005.0080.620.75
2-1/27.501.125.8880.750.88
38.251.256.6280.750.88
3-1/29.001.387.2580.881.00
410.001.387.8880.881.00
511.001.509.2580.881.00
612.501.6210.62120.881.00
815.001.8813.00121.001.12
1017.502.1215.25161.121.25
1220.502.2517.75161.251.38
1423.002.3820.25201.251.38
1625.502.5022.50201.381.50
1828.002.6224.75241.381.50
2030.502.7527.00241.501.62
2436.003.0032.00241.751.88
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/23.750.562.6240.500.62
3/44.620.623.2540.620.75
14.880.693.5040.620.75
1-1/45.250.813.8840.620.75
1-1/26.120.884.5040.750.88
26.501.005.0080.620.75
2-1/27.501.125.8880.750.88
38.251.256.6280.750.88
3-1/29.001.387.2580.881.00
410.751.508.5080.881.00
513.001.7510.5081.001.12
614.001.8811.50121.001.12
816.502.1913.75121.121.25
1020.002.5017.00161.251.38
1222.002.6219.25201.251.38
1423.752.7520.75201.381.50
1627.003.0023.75201.501.62
1829.253.2525.75201.621.75
2032.003.5028.50241.621.75
2437.004.0033.00241.882.00
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/24.750.883.2540.750.88
3/45.121.003.5040.750.88
15.881.124.0040.881.00
1-1/46.251.124.3840.881.00
1-1/27.001.254.8841.001.12
28.501.506.5080.881.00
2-1/29.621.627.5081.001.12
39.501.507.5080.881.00
411.501.759.2581.121.25
513.752.0011.0081.251.38
615.002.1912.50121.121.25
818.502.5015.50121.381.50
1021.502.7518.50161.381.50
1224.003.1221.00201.381.50
1425.253.3822.00201.501.62
1627.753.5024.25201.621.75
1831.004.0027.00201.882.00
2033.754.2529.50202.002.12
2441.005.5035.50202.502.62
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/24.750.883.2540.750.88
3/45.121.003.5040.750.88
15.881.124.0040.881.00
1-1/46.251.124.3840.881.00
1-1/27.001.254.8841.001.12
28.501.506.5080.881.00
2-1/29.621.627.5081.001.12
310.501.888.0081.121.25
412.252.129.5081.251.38
514.752.8811.5081.501.62
615.503.2512.50121.381.50
819.003.6215.50121.621.75
1023.004.2519.00121.882.00
1226.504.8822.50162.002.12
1429.505.2525.00162.252.38
1632.505.7527.75162.502.62
1836.006.3830.50162.752.88
2038.757.0032.75163.003.12
2446.008.0039.00163.503.62
Nominal Pipe Size (NPS)Outside Diameter (O)Flange Thickness (tf)Bolt Circle Diameter (W)Number of BoltsDiameter of BoltsDiameter of Holes
1/25.251.193.5040.750.88
3/45.501.253.7540.750.88
16.251.384.2540.881.00
1-1/47.251.505.1241.001.12
1-1/28.001.755.7541.121.25
29.252.006.7581.001.12
2-1/210.502.257.7581.121.25
312.002.629.0081.251.38
414.003.0010.7581.501.62
516.503.6212.7581.751.88
619.004.2514.5082.002.12
821.755.0017.25122.002.12
1026.506.5021.25122.502.62
1230.007.2524.38122.752.88
Temperature (°F)Class 150 (psig)Class 300 (psig)Class 400 (psig)Class 600 (psig)Class 900 (psig)Class 1500 (psig)Class 2500 (psig)
-20 to 1002857409851480222037056170
2002606809051360203533955655
3002306558701310196532705450
4002006358451265190031705280
5001706058051205181030155025
6001405707551135170528404730
6501255507301095164027304555
7001105307101065160026654440
750955056751010151025204200
80080410550825123520603430
8506532042564095515952655
9005023030546069011501915
950351351852754156951155
10002085115170255430715
Temperature (°F)Class 150 (psig)Class 300 (psig)Class 400 (psig)Class 600 (psig)Class 900 (psig)Class 1500 (psig)Class 2500 (psig)
-20 to 1002757209601440216036006000
2002306008001200180030005000
3002055407201080162027004500
400190495660995149024854140
500170465620930139523303880
600140435580875131021853640
650125430575860129021503585
700110425565850127521253540
75095415555830124520753460
80080405540805121020153360
85065395530790119019803300
90050390520780116519453240
95035380510765114519103180
10002032043064096516052675
Temperature (°F)Class 150 (psig)Class 300 (psig)Class 400 (psig)Class 600 (psig)Class 900 (psig)Class 1500 (psig)Class 2500 (psig)
-20 to 1002757209601440216036006000
2002356208251240186030955160
3002155607451120168027954660
4001955156851025154025704280
500170480635955143523903980
600140450600900135522553760
650125440590885132522103680
700110435580870130521703620
75095425570855128021353560
80080420565845126521103520
85065420555835125520903480
90050415555830124520753460
95035385515775116019303220
100020365485725109018203030
Temperature (°F)Class 150 (psig)Class 300 (psig)Class 400 (psig)Class 600 (psig)Class 900 (psig)Class 1500 (psig)Class 2500 (psig)
-20 to 1002306008001200180030005000
2001955106801020153025504250
300175455605910136522753790
400160420560840126021003500
500145395525785118019653275
600140385515770115519253210
650125375500750112518753125
700110370495740111018503085
75095365490735110018353060
80080360480720108018003000

 

Pressure-Temperature Ratings (Material Groups)

The maximum allowable working pressure of a flange depends on both the operating temperature and the material group. As temperature increases, the pressure rating decreases.

Material Groups Overview:

  • Group 1.1 (Carbon Steel): Common materials like A105, A216 WCB.

  • Group 2.1 (Stainless Steel 304): Standard austenitic stainless steel.

  • Group 2.2 (Stainless Steel 316): Molybdenum-bearing stainless steel for better corrosion resistance.

  • Group 2.3 (Low Carbon Stainless Steel 304L/316L): Used to prevent intergranular corrosion, but with lower strength at high temperatures.

*”Data is for reference only. Always consult the specific project engineering requirements.”

Bolt Torque Chart for ASME B16.5 Flanges

Torque values are based on ASTM A193 B7 Bolts with lubricated usage.

Download: ASME flange bolt torque chart PDF

*”Data is for reference only. Always consult the specific project engineering requirements.”

Flange Size (NPS)Bolt Size (Inch)Bolts QtyTarget Torque (ft-lbs)Target Torque (Nm)
1/2″1/2″43041
3/4″1/2″43041
1″1/2″44054
1-1/2″1/2″45068
2″5/8″480108
3″5/8″4110149
4″5/8″8100136
6″3/4″8170230
8″3/4″8240325

FAQ

The ASME B16.5 standard does not contain mandatory bolt torque tables. While the standard specifies flange dimensions and pressure ratings, the required tightening torque depends on the gasket type, bolt material (e.g., ASTM A193 B7), and the lubricant’s friction factor (Nut Factor, K).

For accurate torque specifications, engineers typically reference ASME PCC-1 (Guidelines for Pressure Boundary Bolted Flange Joint Assembly). Below are reference torque values for Class 150 flanges using a friction factor of K=0.17:

Flange Size (NPS)Bolt DiameterBolt CountTarget Torque (ft-lbs)Target Torque (N-m)
1/2″1/2″430 – 4540 – 60
2″5/8″460 – 9080 – 120
4″5/8″860 – 9080 – 120
6″3/4″8100 – 130135 – 175

The primary difference between ASME B16.5 and ASME B16.47 is the applicable size range (NPS).

  • ASME B16.5: Covers standard pipe flanges from NPS 1/2 to NPS 24. This is the most widely used standard for process piping.

  • ASME B16.47: Covers large-diameter steel flanges from NPS 26 to NPS 60.

Additionally, ASME B16.47 divides flanges into Series A (formerly MSS SP-44; heavier and stronger) and Series B (formerly API 605; lighter and more compact). ASME B16.5 does not have this series distinction.

Yes, ASME B16.5 is a dual “Metric/Inch” standard. Since the 2003 edition, the standard has provided dimensions in both millimeters (SI units) and inches (U.S. Customary units).

However, a critical engineering nuance exists regarding interchangeability:

  • Flange Dimensions: The metric dimensions are generally “soft conversions” of the inch dimensions.

  • Bolting Hardware: Despite the metric data in the standard, bolt holes and fasteners typically retain inch-series threads (UNC) to ensure compatibility with existing equipment globally. Specifying true metric bolting (e.g., M16) for ASME flanges is non-standard and may require special ordering.  

A Pressure Class is a dimensionless designator that identifies the pressure-temperature rating of a flange; it does not directly correspond to a maximum pressure in psi.

The Maximum Allowable Working Pressure (MAWP) for any given Class decreases as the operating temperature increases. The table below illustrates this inverse relationship for Carbon Steel (Group 1.1) flanges:

TemperatureClass 150 Max PressureClass 300 Max Pressure
Ambient (100°F)285 psi740 psi
400°F200 psi635 psi
600°F140 psi570 psi

ASME B16.5 dimensions are specified in both millimeters and inches. Users may utilize either system, provided they apply it consistently.

However, the standard was originally designed using the U.S. Customary (Inch) system. Consequently, when measuring an ASME flange with a metric tool, you will often find non-integer values (e.g., a bolt circle of 120.65 mm rather than 120 mm). If your measurements yield exact integers in millimeters, the flange likely conforms to a DIN or ISO standard, not ASME B16.5.   

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